All the latest news at a glance – from the WIRTGEN GROUP and the WIRTGEN, VÖGELE, HAMM, KLEEMANN, and BENNINGHOVEN product brands.
New small compactors: HC CompactLine from Hamm
With its new HC CompactLine series, Hamm presents a selection of small compactors featuring drive technology, a comfortable cab and compact proportions.
With the HP 100i pneumatic-tire roller, HAMM is presenting a new machine that is ideally suited to chipseal. To suit the application, the HP 100i is offered with 13,227 lbs (6 t), 17,637 lbs (8 t) or 22,046 lbs (10 t) operating weights.
For automatic optimisation of the crushing process between crushing plants and to achieve maximum utilisation of the plant train, Kleemann plants are simply linked with one another via intelligent line coupling.
Intelligent line coupling now even safer via radio
The clever line coupling allows Kleemann plants to be easily coupled with one another. The system has now been extended by a wireless version of the safety coupling.
Worldwide first Kleemann jaw crusher MOBICAT MC 110(i) EVO2 put into operation
Since the beginning of March 2021, the worldwide first jaw crusher of type MOBICAT MC 110(i) EVO2 has been working in a quarry from Recycling GmbH Lahnau.
The Wirtgen Group Presents Sustainable Technologies at Samoter 2023
In Verona, the Wirtgen Group will be presenting a cross-section of its extensive product portfolio with 11 exhibits from Wirtgen Vögele, Hamm, Kleemann, and Benninghoven.
With five mobile crushing and screening plants and the operating concept SPECTIVE, Kleemann is presenting a wide-ranging selection from its extensive product portfolio at the CONEXPO.
John Deere Is “All In” As It Previews It’s Largest CONEXPO-CON/AGG Presence to Date
John Deere will have its largest presence ever at CONEXPO-CON/AGG 2023 this March in Las Vegas. Totaling 80,000 square feet (7 432,24 m²) of booth space, John Deere and Wirtgen Group are combining forces for the first time.
Innovative machine technology and digital solutions
HAMM is presenting new compactors, tandem rollers, pivot-steered tandem rollers, electrified tandem rollers, pneumatic-tire rollers and trench rollers at Conexpo/CON-AGG 2023. Also new in the range: Digital solutions for compaction documentation and analysis.
A Retrofit project increases the flexibility of a Benninghoven asphalt mixing plant TBA 3000, which is eco friendly thanks to recycling and solar power.
Wirtgen will be presenting a cross-section of its premium cold milling, recycling, soil stabilising and concrete paving products on the joint booth shared by Wirtgen Group and John Deere.
VÖGELE presenting high-performance pavers in all sizes at CONEXPO
At CONEXPO 2023, VÖGELE will be presenting an attractive cross-section of its current product range: From the small paver, the SUPER 700i, the SUPER 1300-3i compact paver and the SUPER 1703-3i 8 ft paver through to the SUPER 2000-3i 10 ft paver, all the machines are designed to deliver productivity, efficiency and precision.
Higher application diversity for cone and impact crushers
The mobile cone crusher MOBICONE MCO 90i EVO2 and the mobile impact crusher MOBIREX MR 110i EVO2 can now be fitted with a double-deck post screening unit as an option.
Asphalt production at the first Benninghoven Recycling Priority Plant (RPP) in Switzerland began in September 2022 – but this was not the only première. The new plant not far from Geneva was also the first of its kind in the country to be equipped with hot gas generator technology.
HAMM presents a new generation of pivot-steered tandem rollers: The HX series. It is impressive thanks to intuitive operation with Easy Drive, high performance data, many comfort features and sustainable operation.
The new Wirtgen Generation Z² cutting tools for cold recyclers and soil stabilisers deliver convincing performance in all materials thanks to high impact resistance, high shank breakage resistance and best-possible pick holder protection.
Milling among the strawberries – a 1:14.5 scale WR 250i
Marco Weigand builds true-to-life scale models of Wirtgen Group machines. And it’s very important to him that every model he builds works just like the real thing.
At Bauma 2022, the Wirtgen Group once again confirmed its pioneering role in the industry with 37 world premières and trailblazing solutions for sustainability throughout the entire road construction process chain.
With the HC series, HAMM is launching a new generation of compactors on the market. With operating weights of 11–25 t and a wide range of equipment variants, they can comply with an extremely wide range of requirements.
The specialist for challenging infrastructure projects
The 260 SX(i) is the first cross application miner from Wirtgen, and realises challenging infrastructure projects without the need for drilling and blasting.
Comfort Cabin for F-Series Compact Milling Machines
The new Wirtgen compact milling machines can now be fitted with a comfort cabin. This makes them the world’s first cold milling machines in this machine class to be offered with a cabin.
HC CompactLine series – the new compacts for earthworks
HAMM presents new small compactors: The HC CompactLine series (EPA Tier 4/EU Stage V engines) replaces the predecessor H CompactLine series with immediate effect.
VÖGELE Highway Class pavers are achieving great things all over the world It is hard to imagine many motorway construction sites and other large-scale projects without them. With the new SUPER 2180 Li Classic Line paver and the SUPER 2180-3 Li Premium Line paver, VÖGELE is launching large pavers designed specifically for the requirements of customers and users in China.
Road construction companies are equipped for the future with VÖGELE’s latest-generation SUPER 1900-5(i) and SUPER 2100-5(i) Road Pavers and AB 500 and AB 600 Extending Screeds. Highway Class pavers are perfectly at home whether on highways or handling other demanding large-scale projects.
With eight electric rollers in the compact class, HAMM's launch represents a milestone for the compaction industry. The HD 10e and HD 12e models produce zero emissions while performing at the high compaction power associated with the HAMM brand.
HD CompactLine from HAMM – the cost-effective all-rounders
At the end of 2022, HAMM updates its product range in the compact roller segment by 10 models. All come with a Kubota engine according to MEE IV on board.
In autumn 2022, HAMM presents a new generation of MEE IV-compatible soil compactors manufactured in Langfang. The new HC Series consists of nine models weighing 20 t, 22 t or 26 t.
Making sustainable road construction tangible: the Wirtgen Group at Bauma
‘The Future in Roadbuilding – Smart. Safe. Sustainable.’ This was the motto of the joint appearance by the Wirtgen Group and John Deere at Bauma 2022. With 97 exhibits – including 37 world premieres – and dedicated exhibition spaces covering digital system concepts and sustainability, the Group showcased trailblazing road construction solutions.
Cycleway rehabilitation in Aachen with the W 100 Fi
The new W 100 Fi Wirtgen compact milling machine with F-series technology did an excellent job in the extremely narrow confines of a cycleway in Aachen, Germany.
Smart compaction – increase quality while reducing energy consumption
With its smart compaction concept, HAMM combines a range of cutting-edge solutions for measuring, documenting and analysing compaction processes. Alongside its Smart Doc app, HAMM presents a second compaction assistant in the form of Smart Compact.
The sustainable power pack MOBIREX MR 130(i) PRO celebrates its world premiere.
The mobile impact crusher MOBIREX MR 130(i) PRO is the latest representative of the Kleemann PRO line. The powerful plant is used as a primary and secondary crusher in natural stone and recycling and meets high environmental standards. Thanks to the diesel-electric drive E-DRIVE, local emission-free operation is possible.
The intuitive operating concept SPECTIVE includes various components that are ideally tuned to one another and accompany the machine operator during the entire working day. The digital extension SPECTIVE CONNECT is now also available for other Kleemann crushing plants.
With the HX series, HAMM is introducing nine new pivot-steered tandem rollers to the market at bauma 2022. This includes the Smart Compact digital compaction assistant.
In Suzhou, the Wirtgen SP 15 impressed with high quality and efficiency in the course of the construction of an in situ concrete safety barrier by offset paving.
Double-deck post screening unit for EVO2 cone and impact crushers
For the cone crusher MOBICONE MCO 90(i) EVO2 and the impact crusher MOBIREX MR 110(i) EVO2, double-deck post screening units for two final products are now available
Wirtgen presents its new generation of F-series compact milling machines – the state-of-the-art W 100 F(i), W 120 F(i) and W 130 F(i) cold milling machines.
In Tianjin, Wirtgen Group plants and machines recycled 60,000 m³ of construction materials with the in-plant cold recycling process and reused it for paving.
The Wirtgen Group at Bauma 2022: ‘The Future in Roadbuilding – Smart. Safe. Sustainable.’
In Munich, the Wirtgen Group is presenting sustainable – and therefore pioneering – solutions for the road construction industry and is once more demonstrating its outstanding powers of innovation.
In Tangshan City, a cold recycling paving train featuring the core technology of the new Wirtgen W 240 CR rehabilitated the surface of a road with the cold recycling method.
Concrete removal by cold milling at Leipzig/Halle Airport
In the course of the refurbishment of Leipzig/Halle Airport by Kutter GmbH & Co. KG, the first phase of the project involved the complete removal of the concrete surface layer of the north runway and associated taxiways within 30 days. Resurfacing could begin only after the completion of this first phase. 350,000 tonnes of extremely hard concrete reinforced with rebar mats (Continuously Reinforced Concrete Pavement - CRCP) were removed in the course of the cutting process.
BENNINGHOVEN | REVOC system: Catalyst system for asphalt mixing plants
Patented REVOC system increases sustainability in the asphalt industry and secures the future of plant sites. The REVOC system has been nominated for the 2022 bauma Innovation Award in the “Climate Protection” category ...
Bauma 2022 innovations: REVOC system from Benninghoven
The REVOC system allows plant owners to implement higher recycling addition rates while complying with stricter emissions limits. REVOC supplements existing hot and cold recycling systems in asphalt mixing plants, reducing total carbon emissions with up to 50 % recycling material added.
Bauma 2022 innovations: Design Award for the new HC series
Safe, efficient and equipped for the digital construction site – these are the key features of the new HC series compactors from Hamm. The new compactors are gradually replacing the previous 3000 series and the H series. The models in the 18 to 25 t operating weight have now been awarded the prestigious iF Design Award.
For many years now, Hamm has been developing efficient machines that steadily reduce fuel consumption. In an effort to make construction site operations more resource-efficient, the ECO mode and the Power Hybrid roller in the HD+ series, for example, marked milestones. With eight electrified tandem rollers in the HD CompactLine Hamm is now entering the segment for fully electrical construction machines.
Wirtgen Group construction machines took the lead in rehabilitating the surface of the Autódromo Internacional do Algarve for Formula 1’s return to Portugal.
Higher application diversity for cone and impact crushers
The mobile cone crusher MOBICONE MCO 90(i) EVO2 and the mobile impact crusher MOBIREX MR 110(i) EVO2 can now be fitted with a double-deck post screening unit as an option.
With the Benninghoven hot-gas generator, plant owners can produce asphalt from 100 % recycling material while complying with stringent emissions standards
The Wirtgen Group will be presenting more than 90 exhibits and 33 world premieres for sustainable road construction under the motto ‘Smart. Safe. Sustainable.’
Wirtgen Group machines with great performance on Samruddhi Expressway
Wirtgen Group machines work with great performance on the new Samruddhi Expressway. It is an important connection in India and links the whole country.
Kleemann impact crusher MR 130 Zi EVO2 working in California
In the sunshine state of California, the MOBIREX MR 130 Zi EVO2 mobile impact crusher is processing recycled material at RAMCO. The machine impresses with its flexibility and simple operation.
In-place cold recycling near Paris with a W 240 CRi
In-place cold recycling enables French lead contractor Colas to cut emissions and conserve resources during the rehabilitation of a link road in Yvelines, France.
Extensive portfolio of products for cost-effective concrete paving with inset and offset paving methods
In addition to the SP 15(i) and SP 20(i) offset pavers at this year’s Bauma, Wirtgen is also showing a complete paving train for fully reinforced concrete paving.
HAMM is attending bauma 2022, where they will present the HC series – a new generation of soil compactors for all markets, with operating weights between 11 and 25 t.
VÖGELE to present new Classic Line pavers at Bauma 2022
The road paver manufacturer will be introducing two new machines with pave widths of between 0.75 and 5 m at the Bauma trade fair in Munich: the compact SUPER 1300 tracked paver and the SUPER 1303 wheeled model.
World premiere of the KMA 240(i) cold mixing plant
Cold recycling technologies from Wirtgen are in use around the globe for climate-friendly and cost-effective recycling of construction materials. The new KMA 240(i) mobile cold mixing plant now makes in situ production of high-quality mixes even more efficient.
VÖGELE to present a new generation of road pavers at Bauma 2022
Bauma 2022 will be the world premiere for VÖGELE’s first road pavers and screeds of the new Dash 5 generation: the SUPER 1900-5(i) and SUPER 2100-5(i) Highway Class pavers and the latest-generation AB 500 and AB 600 Extending Screeds.
The VÖGELE product portfolio of road pavers enables users to cover practically any application in asphalt paving. The range of screeds is correspondingly broad, covering twelve models in up to five different compaction variants.
Innovations in machine technology and digital solutions
At bauma 2022, HAMM is presenting multiple new series and models, including new compactors, tandem rollers, electrified rollers and digital solutions for earthworks and asphalt construction.
The Wirtgen Group at Bauma 2022 – Focus on sustainable road construction
At this year’s Bauma, the Wirtgen Group is presenting solutions for the entire road construction process chain. The motto for this year’s event is: ‘The Future in Roadbuilding – Smart. Safe. Sustainable.’
The Benninghoven REVOC system reduces emissions from asphalt production. Environmentally friendly technology also contributes to securing the future of mixing plants sites ...
New EVO2 generation guarantees higher operational reliability
The overload systems of the MC 110 EVO2 and MCO 90 EVO2 ensure that the crushing process is as continuous as possible in order to increase operational readiness.
Active environmental protection in compaction technology, production and service
For many years now, HAMM has handled finite resources responsibly thanks to modern production processes and sustainable solutions in the areas of service and spare part supply.
The jaw crusher MOBICAT MC 110(i) EVO2 and the cone crusher MOBICONE MCO 90(i) EVO2, with their efficient crusher direct drive, have a holistic drive concept that forms the basis for high cost-effectiveness.
For the Chinese market, HAMM offers ten new compact tandem rollers between 1,6 and 5 t fulfilling emission standard MEE III. Manufactured in the WIRTGEN China factory in Langfang, the machines with drum widths from 0,8 m to 1,38 m have been tailored to meet the requirements of the local market.
Concrete paving with the SP 62i at Keflavik Air Base
During the extension project at Keflavik Air Base, HIB Iceland Ehf deployed a Wirtgen SP 62i slipform paver for the concrete paving of the operational areas.
Wirtgen Group presents sustainable road construction solutions at WoA 2022
With a total of 11 exhibits from Wirtgen, Vögele, Hamm, Kleemann and John Deere, the specialist audience at World of Asphalt was shown a cross-section of market-oriented and holistic solutions for the entire road construction process chain. The focus at the show was set on the critical issues of cost-effectiveness and sustainability.
VÖGELE presents powerful pavers in all sizes at the trade fair
At the World of Asphalt 2022, VÖGELE presents an attractive cross section of its current product program: From the smallest road paver, the SUPER 700i, through the SUPER 1800-3i SprayJet spray paver up to the SUPER 2000-3i 10 ft paver.
38 design and innovation awards provide impressive proof of the role that a functional yet modern design plays at HAMM, right from the development phase.
The new HC Series compactors will encompass nine models weighing 20 t, 22 t or 26 t. All of them are equipped with a powerful 154 kW engine (MEE III) and the electronic machine management system Hammtronic.
Katharina Kratz is a junior development engineer at Benninghoven in Wittlich. In the interview, she talks about her apprenticeship at Benninghoven, her career start and the team spirit among her colleagues.
The transportable asphalt mixing plant type TBA from Benninghoven is popular across the globe – including in Yatala (Queensland), where the COLAS Australia Group has put a TBA 4000 into operation.
In the Caribbean nation of Trinidad & Tobago, a PRO plant train with MC 120 Z PRO and MCO 11 PRO from Kleemann has been in operation since 2020 for Jusamco Ltd.
Trainees build a toy-size model of a Kleemann impact crusher
The fascination with Kleemann products was the deciding factor: Tim Schwarz, trainee industrial mechanic, and Tim Grabe, trainee design mechanic, demonstrated great attention to detail when they designed the model of an impact crusher, including its programming.
During construction of a carriageway in a road tunnel in Karlsruhe, Vögele road pavers and Hamm tandem rollers not only satisfied the strict emissions specifications, but also ensured efficient, high-quality paving.
The mobile screening plants MOBISCREEN MS EVO impress in four projects in Lithuanian quarries with good transport properties, high performance, flexible application options and low fuel consumption.
Smart Doc is "self-monitoring for everyone". The new app from Hamm AG documents the compaction process in earthworks in real-time on a smartphone and allows the roller driver to easily prepare a report on the compaction.
The privately owned Swiss construction company is setting a stronger focus on the business sectors Road and Mineral Technologies and will be relying on powerful Wirtgen Group equipment with a fleet of three Vögele pavers and two Hamm rollers, a Kleemann impact crusher, a screening plant and a mobile stockpile conveyor.
Handover of a John Deere motor grader in the Emsland region of Germany
The handover of a 622GP motor grader to the Aschendorf-based road construction and civil engineering company Hermann Jansen (HJA) marks the first time that Wirtgen Deutschland Vertriebs- und Service GmbH has sold a John Deere earth-moving machine in the Bremen, Emsland, Ammerland and East Frisia region of Germany.
SUPER 1680 Li and SUPER 1680-3 Li with the latest drive technology: both models are equipped with a powerful, low-emission engine and are equally suitable for urban projects and for the construction of major roads. The SUPER 1680 Li facilitates pave widths between 2.55 m and 7.8 m, the SUPER 1680-3 Li up to 8 m.
In Hemer, in Germany’s North-Rhine Westphalia, Vögele Compact Class machines paved a new karting track, delivering precision work in the process: over a distance of exactly 391.49 m, they paved seven hairpin bends and an obstacle - a so-called chicane - all in an incredibly small space.
In Schlag near Passau, in the heart of the so-called "granite country", Berger Rohstoffe GmbH took over a quarry in 2020. Since May 2021, a PRO plant train from Kleemann has been producing grit for high-quality concrete and impresses with high productivity and economy.
In collaboration with circuit design specialists from the Italian engineering consultants Studio Dromo, the British lead contractor Tarmac wins the race to reprofile and resurface the Silverstone Circuit in time for the British Grand Prix – with Wirtgen Group machines, plants and systems.
New generation of pneumatic-tyre rollers from Hamm
The latest generation of pneumatic-tyre roller from Hamm – the HP series – offers many options. One of the first times the HP 280 was used was in Turkey, close to Ankara.
Environmentally friendly asphalt production with energy from biomass
When it comes to operation of an asphalt mixing plant that is as environmentally friendly and sustainable as possible, Benninghoven burner technology in combination with the selected fuel offer the greatest potential.
The alternative to conventional asphalt production is temperature-reduced asphalt, also known as low-temperature asphalt, warm asphalt or warm mix asphalt. As a company that thinks and acts with a focus on sustainability, Benninghoven has developed optimum technological solutions for this.
Premiere for a fleet of brand new asphalt road construction machines in Germany’s Westerwald region
Working with the ‘hot on hot’ method on a contract for the repair of a major road through the Westerwald, a fleet of new Vögele pavers and Hamm pneumatic-tyre and tandem rollers enabled the team from contractor Abel & Weimar from Limburg to deliver optimal paving results from start to finish.
The H 7i VIO compactor with high-performance compaction system and powerful travel drive shows off its talents when compacting a frost protection layer in Titisee-Neustadt and during dam construction along the banks of the Rhine.
Smart road construction in the widest tunnel in Switzerland
Optimum coordination and maximum efficiency were required for paving a width of 11.5 m in the Gubrist tunnel, which was why the contractor put its money on VÖGELE’s WITOS Paving Plus process optimisation solution.
The SUPER 3000-3i is not only the largest and most powerful paver, it is also versatile and user-friendly. With its new material handling concept and hydraulic tamper stroke adjustment, the large paver is really easy to adjust to varying layer thicknesses.
HP series from HAMM – new pneumatic-tyre rollers are performing impressively
The pneumatic-tyre rollers from the HP series have been on the market across the world for several months and are showing what they can do in practice. This is a completely new generation of pneumatic-tyre rollers, which have been a permanent feature of HAMM's product range since the 1960s.
A Wirtgen concrete paving train impresses with high productivity in Texas
Continuously reinforced concrete pavement is particularly attractive due to its low maintenance costs. It is cost-effective, extremely durable and requires very little maintenance.
A Wirtgen concrete paving train impresses with high productivity in Texas
Continuously reinforced concrete pavement is particularly attractive due to its low maintenance costs. It is cost-effective, extremely durable and requires very little maintenance.
Retrofit solutions for modernising existing asphalt mixing plants make sense for lots of reasons – and are often more beneficial than investing in new equipment.
The SUPER 1400 was the first Vögele paver in the world to be fitted with a powerful engine from the group’s parent, John Deere, enabling it to meet India’s more stringent CEV Stage IV emissions standards.
MT 3000-3i material feeder: presentation with Alberto Flockerzi
These are real power packs which accelerate processes and improve quality on large-scale projects: Vögele has continued to develop both its material feeders to bring them up to “Dash 3” level.
SPECTIVE CONNECT - the smartest form of plant control
The innovative digital operating concept SPECTIVE from Kleemann has optimised the control options of crushing plants in a trendsetting manner. With the SPECTIVE CONNECT extension, Kleemann goes one step further.
With the introduction of the digital operating concept SPECTIVE, Kleemann has set new standards for control options for crushing plants. The extension SPECTIVE CONNECT has now arrived.
A large French construction company wants to run a sustainable and CO₂ neutral operation. A new Benninghoven asphalt mixing plant provides a large contribution to this.
Mobile screening plants in a large-scale operation in India
India has vast reserves of iron ore and is the second biggest steel producer in the world. The mobile screening plants MOBISCREEN EVO from Kleemann are used during the extraction of the important material.
Vögele has now introduced numerous practical new features to adapt its WITOS Paving digital road construction solutions even more specifically to suit the requirements of planners, construction managers and paving crews.
VÖGELE expands digital road construction solutions
New functions in WITOS Paving Docu and WITOS Paving Plus increase both the simplicity and the accuracy of job site documentation and process optimization.
Vögele VF 500 and VF 600 front-mounted extending screeds
The North American market demands a high pave speed at highly variable pave widths. Vögele supplies the VF 500 and the VF 600 with front-mounted hydraulic extensions, which have both undergone an extensive technical update with numerous benefits for operators and owners, for just this purpose.
For the construction of a water collection basin with a holding capacity of 18,500 m³, which is knocked into the granite rock near Brixen, NordBau Peskoller from Kiens uses the new jaw crusher MOBICAT MC 110i EVO2.
In Bad Fredeburg in the Sauerland region, two HAMM H 25i VC compactors with their special crusher drum were used to simultaneously crush and compact the local, "Fredeburger" slate.
With its new mobile cone crusher MOBICONE MCO 90(i) EVO2, Kleemann has created the perfect supplement to the jaw crushing plant MOBICAT MC 110(i) EVO2.
Ace Aggregates is a newly founded company that produces crushed rock in a reopened quarry in the West Virginian mountains. In around one year, the team has increased its production from 181,000 tons to approx. 545,000 tons per year – and delivered it.
Landfill construction with a Wirtgen Group machine train
In the course of an extension programme, Joh. Wachenfeld GmbH & Co. KG permanently sealed the base of a landfill site for demolition waste and contaminated soil in the north of the state of Hesse, Germany.
SP 15i an all-rounder when it comes to paving monolithic profiles
During a project in Esterwegen, near Papenburg, Germany, the small paver offered a first taste of the extended range of applications it can now cover by paving a 750-metre-long and 2-metre-wide cycle path along a rural road.
Daily production target with MOBISCREEN MS 952 EVO and MS 953 EVO increased
India has vast reserves of iron ore and is the second biggest steel producer in the world. The mobile screening plants MOBISCREEN EVO from Kleemann are used during the extraction of the important material in Keonjhar in India.
Two road construction professionals tested the new VÖGELE MT 3000-3i Offset material feeder on projects. In the second part, a construction manager reports on opinions of the improvements in the field.
Two road construction professionals tested the new VÖGELE MT 3000-3i Offset material feeder on projects. In the first part, a business owner reports on opinions in the field of the improvements made by development engineers.
In Henan province, close to the Yellow River, two HAMM 322 com pactors proved their outstanding performance by successfully building a cement treated base course (CTB) up to 50 cm thick.
Worldwide first Kleemann jaw crusher MOBICAT MC 110(i) EVO2 put into operation
Since the beginning of March 2021, the worldwide first jaw crusher of type MOBICAT MC 110(i) EVO2 has been working in a quarry from Recycling GmbH Lahnau.
Paving a slab track in tunnels of the Deutsche Bahn’s Stuttgart-Ulm project was tough. The paving team met the challenge with the SUPER 2100-3i including the AB 600 TP2 High Compaction Screed and 3D control system. An MT 3000-2i Offset material feeder supported job site logistics.
Cost-effective team-players from the new technology generation EVO2
Kleemann presents two new crushing plants of the EVO2 generation: the jaw crusher MOBICAT MC 110(i) EVO2 and the cone crusher MOBICONE MCO 90(i) EVO2. Thanks to innovative features such as the optimised operating concept SPECTIVE and innovative overload systems, they now operate even more efficiently and economically.
Sustainable recycling – close to the construction site
The KMA 240(i) mobile cold recycling mixing plant from Wirtgen is an ideal solution for the environmentally compatible and cost-effective production of mix close to construction sites and can convert up to 240 tons of old material an hour into a high quality mix.
The KMA 240(i) cold recycling mixing plant produces mix that can be paved immediately and is suitable for the production of various types of bound base layers.
Hyderabad, the capital city of Telangana, has a well-developed road network of around 9000 Kms maintained by the Greater Hyderabad Municipal Corporation (GHMC). 2900 Kms out of this road network are bituminous roads varying from single lane to four lane design. Over the years, the life of these pavements has reduced due to various factors like ageing, monsoon damages, heavy loading, etc. which then called for maintenance and recarpeting of these roads.
‘The new WIRTGEN GROUP machines are helping us to fulfil our ongoing growth targets’.
The Finnish company Asfalttikallio Oy is upgrading its fleet with a total of 39 machines from the Wirtgen Group. These include a Wirtgen W 120 Ri Small Milling Machine, Vögele Compact Class and Universal Class Pavers, as well as Hamm Rollers, mainly from the HD CompactLine.
The specialists with a passion for soil stabilisation – with Wirtgen equipment
The WR series cold recyclers and soil stabilisers from Wirtgen are one of the decisive factors in the success of Mt. Carmel Stabilization Group Inc., the construction company from Illinois (USA) specializing in soil stabilisation with lime and cement.
Achieving high-quality compaction on small, cramped construction sites is often a challenge. This is why, with the H 7i, HAMM has developed a compactor that boasts super-compact dimensions.
For the innovative project "Digital Youngsters – Digitalisation in the Training Workshop", trainees from Kleemann received an award from Allianz Industrie 4.0 Baden-Württemberg.
During the high-specification rehabilitation of the race track in Zandvoort, the paving team counted on three SUPER 1900-3i machines and VÖGELE’s expertise in applications.
Dr. Stephan Weller explains how companies benefit from digital solutions like WITOS Paving Plus, regardless of how many job sites they have and what size they are.
Vaccinations for Better Protection and More Freedom
In June 2021, WIRTGEN launched its own workplace vaccination program. In the specially built vaccination centre, we were able to administer the vital jab to around 300 employees who hadn’t yet been vaccinated and offer employees the chance to receive both their first and second vaccinations on site.
The good old milling machines are still around. Although no longer youngsters, and technically way behind the times, they are still raring to go and as reliable as when they were new. Day after day at Borkowski GmbH in Langerwehe anSF 1000 Cbuilt in 1991 proves that Wirtgen milling machines keep their promise of enduring quality – even after 30 years in service.
After a comprehensive environmental management system was built, HAMM AG was certified according to ISO 14001. This will help the company to continue to improve its environmental performance in the future.
Hamm receives certification for its environmental management system
The ultra-modern production facilities of the Wirtgen Group are among the most advanced of their kind and work with environmentally friendly machine tools and perfectly coordinated manufacturing processes to ensure efficient production and conserve valuable resources. And certification of this is now on the agenda for the entire group of companies.
Sustainable Recycling Close to the Job Site with Wirtgen’s New Cold Recycling Mixing Plant
Wirtgen’s KMA 240(i) cold recycling mixing plant is a powerful and environmentally friendly machine capable of fully loading a 20-ton truck with high-quality mix/cold mix every five minutes.
With the HD 14i TT, HAMM is presenting a new compact pneumatic-tyre roller that impresses with its high compaction power and optimum visibility, and complies with the exhaust emission standard EU Stage V/EPA Tier 4.
Rehabilitation of a local road: VÖGELE Compact Class machines are totally in their element when conditions are cramped, but convincing results still need to be achieved. This was demonstrated in Jiangning district in Jiangsu province, where a SUPER 1100-3 did great work – literally in record time.
For the complete rehabilitation of runway 1 at Kuala Lumpur International Airport, the lead contractor Nippon Road opted for an effective fleet of Wirtgen Group machines for the removal and repaving of 44,000 m³ of asphalt.
The Wirtgen Group supports its customers with individualised service agreements. SmartService makes their day-to-day operations easier and allows them to focus completely on their core business activities.
Reconstruction of a 375 km section of the A2 highway with the cold recycling method
The Nigerian Federal Ministry of Works and Housing awarded a contract for the rehabilitation of a 375 km section of the A2 highway from the capital city, Abuja, to the city of Kano in northern Nigeria with the cold recycling method to Julius Berger Nigeria Plc (JBN). Numerous Wirtgen Group plants and machines are already at work on the project.
The HAMM 322 compactor stands out for plenty of power, a climbing ability in excess of 50% and quality compaction. All that was needed in the Ningxia province.
Complex and time-consuming changing of defective or worn conveyor belts on crushing and screening plants are a thing of the past. The new ZIP CLIP spare belts permit rapid and efficient belt changes on crushing and screening plants.
Easy handling, great service and reliable, high-performance operation – this is what sets HAMM rollers apart. This is why, among other reasons, they are ideally suited as rental machines. Models from the CompactLine are especially sought after by rental companies.
In order to receive a constant high material volume from a cone crusher with high final product quality, mobile cone crushing plants should be operated in the optimum range. This starts with the selection and composition of the correct tool, which consists of cone and bowl liner.
MC 110 Z EVO Recycling of building rubble in Göppingen
A Mobicat jaw crusher processes concrete and building rubble in Stauferpark in Göppingen. Approx. 4,500 tons of material with a feed size of 0-500 mm are crushed to 0-60 mm and are used again on site as filling material.
During the rehabilitation of the Monterey Road in San José (USA), engineering contractor MCK Services, Inc. deployed Wirtgen Group machines and recycled and replaced 42 km of pavement with an overall area of 205,000 m2.
Speeds things up on the construction site with MOBIBELT stockpile conveyors.
The new MOBIBELT stockpile conveyors support users in the co-ordination of the final products by means of building up stockpiles, intermediate storage areas and loading.
FDR: Sustainable and Cost-Effective Road Rehabilitation
The W 380 CRi recycler from Wirtgen is capable of recycling the road surface to a full depth of up to 30 cm, which means it is also perfect for full-depth reclamation (FDR).
Safety and ergonomics play a major role at KLEEMANN
The operation of large machines is often associated with an increased danger potential. This is why personal protection is the highest priority at KLEEMANN.
The HD 30 VV is one of 6 models in the HD CompactLine series launched on the Chinese market in 2018. These rollers, manufactured in the WIRTGEN GROUP’s local production facility in Langfang, have been tailored in every detail to meet the needs of Chinese customers and users.
New SP 154i Slipform Paver from Wirtgen Paves Concrete in Two Layers
Wirtgen’s SP 154i is capable of paving concrete up to 450 mm thick, 16 m wide, and in two layers. It can be used as a bottom layer or top layer concrete paver.
Wirtgen 220 SMi 3.8 Surface Miner – High-Performance Chalk Mining in France
Wirtgen’s 220 SMi 3.8 was once again able to demonstrate its superiority during several performance tests in France. The machine proved to be particularly impressive when it came to production output.
An independent contract crushing company is using its new KLEEMANN mobile jaw and cone crushers – flanking a new mobile screen – to boost aggregate processing productivity while saving money on fuel.
True to the principle of ‘learning from the experts’, customers visiting any of the Wirtgen Group’s numerous training facilities benefit from the application specialists’ decades of experience.
Manufactured by the WIRTGEN GROUP in India, to be precise in the local production and assembly plant in Pune, the mobile screening plants in the MOBISCREEN EVO line are successful all over the world.
When milling at the Oroville Dam, the milling contractor benefited from cold milling specialist Wirtgen’s application experience in steep gradient milling.
Wirtgen’s Large Milling Machine Flagship Models Complete the New F Series
With the W 220 Fi and W 250 Fi flagship models, Wirtgen, the specialist in cold milling machines has completed its new generation of large milling machines.
Meet the young master modeller with a passion for detail
Peter Hoppe and his father, Matthias, have created a furore in the world of Lego modellers with their true-to-life scale model of a Wirtgen W 200 Fi as an MOC (‘My Own Creation’) model made from Lego and Lego Technic parts.
Intelligent paver management: At Conexpo 2020, JOSEPH VÖGELE AG will be showcasing its new software-based application for road construction. WITOS Paving Docu allows paving data and delivery notes to be recorded and automates the process of sending out job-site reports.
The 8-foot paver segment is critical to a lot of road construction companies, because these machines cover a very wide range of applications, from small municipal jobs to major highway construction and rehabilitation.
World Premieres: Wirtgen Flagship Large Milling Machines at Conexpo-Con/Agg 2020
With the W 220 Fi and W 250 Fi flagship models, Wirtgen, the specialist in cold milling machines has completed its new generation of large milling machines.
WIRTGEN GROUP provides Asfaltbolaget with a complete crushing and screening plant train from KLEEMANN
Asfaltbolaget, with its head office in Karlskrona, is a Swedish asphalt, road and landscape construction company. After all of their positive experience with WIRTGEN GROUP, it stood to reason to include crushing and screening plants from KLEEMANN in their short-list.
The Wirtgen Group’s product brands are specialists in their field and all of them draw on decades of application experience, and customers around the globe reap the benefits of this expertise.
Special colourless bitumen, colour pigments and a selected mineral aggregate – these are the ingredients for a unique kind of road surface: coloured asphalt.
Wirtgen’s large milling machines: Master of efficiency
A total of three W 210 Fi machines demonstrated the added value of their technological innovations during rehabilitation of the A 31 motorway in Italy.
Renowned as a pioneer in efficient and intelligent oscillation compaction, HAMM presented the split oscillation drum and VIO Compaction Meter at bauma 2019.
Soil stabilization, a process widely used throughout the world, is the ideal solution for producing compactable soil with good paving properties from a sub-base with insufficient bearing capacity.
As early as during one of its first jobs – rehabilitating a section of the A96 motorway near Munich – the SUPER 3000-3i from VÖGELE was able to give a hint of the feats it was capable of.
At the Wirtgen Group, fast and efficient on-site customer service has utmost priority. Customers can depend on an extensive service network and on-site solutions that ensure maximum machine availability.
A SUPER 1303-3i repaved the surface course on a 3.1 m-wide tree-lined route at a thickness of 3 cm. The new pavement of sand-coloured asphalt blends harmoniously into the landscape. The VÖGELE wheeled paver in the Compact Class paved the coloured asphalt with a crown of +2.5%.
With a potentially record-breaking pave width of up to 18m, the new SUPER 3000-3(i) can pave the surface course of a four-lane motorway carriageway without joints. As a representative of the Premium Line, the large paver additionally incorporates all the features of the latest "Dash 3" generation. Other highlights include the innovative material transport and the new hydraulic tamper-stroke adjustment.
The SUPER 1000(i) and the SUPER 1003(i) represent the global market leader's recently introduced Classic Line. Equipped with the ErgoBasic operating concept, the two compact pavers boast simple handling and excellent value for money.
New Wirtgen 220 SM 3.8/220 SMi 3.8 Surface Miner: Maximum Performance in Soft Rock
Wirtgen’s 220 SM 3.8/220 SMi 3.8 surface miner selectively mines raw materials up to a cutting depth of 350 mm and a uniaxial compressive strength of 35 MPa.
VÖGELE present smart solution for digital job-site documentation
WITOS Paving Docu allows paving data and delivery notes to be recorded and automates the sending of job site reports. It is a practical, easy-to-use solution for small and medium-sized construction projects.
Why is cold milling such an important part of the rehabilitation process?
The condition of the milled surface has a major impact on the quality of the new surface layers, their functional properties, and the cost-effectiveness and efficiency of further construction work.
The New Wirtgen 220 SM/220 SMi: Surface Miner for Raw Material Extraction and Routing Operations
With a cutting width of 2.2 m and a cutting depth of up to 300 mm, the 220 SM/ 220 SMi can extract raw materials up to a uniaxial compressive strength of 50 MPa.
Construction Site 4.0 – the working environment of the future
At HAMM, the developers are thinking not only about the next machine generation; they are also focussed on the effects that current megatrends will have on road building in general and on compaction in particular.
Permeable to Water and with an Anti-capillary Effect
What do you see as the core issues in the construction of frost blankets? A frost blanket made from unbound mineral aggregate represents the first base course of the superstructure at the subgrade level.
Genuine Wirtgen Group spare parts are precisely tailored to the requirements of our machines and impress with particularly long service life. To ensure that our customers’ machine fleets are always ready for use, our employees around the world are committed to ensuring that our spare parts are readily and rapidly available.
Wirtgen slipform pavers SP 15i and SP 25i: Leveraging technology
A Kentucky concrete slipforming contractor has moved in a big way into curb, gutter and parapet construction by utilizing the advanced technology available to them.
The SUPER 1600 L helps customers and users to complete projects cost-efficiently while delivering high quality. This tracked paver from VÖGELE proved it could do just that on a job rehabilitating National Highway 104 in Yuhang District – and the road didn’t have to be blocked off even once.
In 2017, HAMM produced more than 10,000 rollers in a single year for the first time. To ensure that the demand for HAMM rollers can also be satisfied sufficiently in future, the parent plant was massively expanded.
GRW 280i: New Easy Drive operating concept and sophisticated driving dynamics
Hamm has been producing pneumatic tyre rollers with great success for over 50 years. HAMM presented the next innovation in the pneumatic tyre roller market segment in spring 2018 with the GRW 280i.
WITOS FleetView - Big data for construction equipment
The Wirtgen Group supports fleet and service management for Wirtgen, Vögele, and Hamm equipment with the intelligent WITOS FleetView telematics system.
Recycling at Cologne/Bonn Airport – Wirtgen KMA 220 produces hydraulically bound base using mix-in-plant process
In autumn 2017, parts of the flight operations areas at Cologne/Bonn Airport were renovated. The mobile cold recycling mixing plant from Wirtgen prepared the material mix.
The perfect solution for all customers, users and sales employees who are often on the road. HAMM Delivery Program/HAMM Product Range offers mobile access to the HAMM product portfolio, with all relevant information about the respective machines.
The Wirtgen Group’s service philosophy offers maximum customer proximity – and this means that the experts from Wirtgen Group Service will very soon be on the spot to clear up any issues customers may be having with their machines. This is where skilled craftsmanship meets advanced technology.
Two SUPER 1880 L pavers with Heavy-Duty kits made a good job of paving an abrasive cement-treated base course mix, creating the ideal conditions for ensuring that National Highway 107 in Xuchang stands up to heavy traffic for a long time to come.
Wirtgen DURAFORCE milling and mixing rotor – A rotor for every requirement
For its WR series, Wirtgen has developed a solution that is more than a match for even the most extreme requirements in both applications: the new DURAFORCE milling and mixing rotor.
More than 35 years ago, HAMM developed oscillation and thereby revolutionised compaction technology. Find out more in the new video celebrating the anniversary of oscillation at HAMM!
With the latest highlights W 195 and W 205 Wirtgen adds two machine models to the W 215 and thus completes its new large milling machine series for the Asian market.
Swiss company Recytec continues investing in Kleemann plants
Recytec from Switzerland specialises in the processing of waste materials and materials in the recyclable mineral chain. Recytec has now extended its vehicle fleet and is participating in work on the tunnel construction project on the A1.
It was no longer economically viable to put the existing stationary plant back into operation. The Polish company Dolata therefore decided on a plant train from KLEEMANN.
HD+ 90i PH: Environmentally friendly hybrid technology as standard
In spring 2018, HAMM presented the new HD+ 90i PH tandem roller with power hybrid train. Here, HAMM combines a conventional internal combustion engine with a hydraulic accumulator.
HAMM's oscillation rollers enjoy growing popularity on account of their ability to achieve efficient, high-quality compaction at every construction phase. The scope of applications is enormous.
Autonomous rollers: (R)evolution in asphalt construction
In the field of compaction technology, HAMM AG has always been a company that sets trends and is quick to adopt new technologies in order to continually improve its rollers. Now, the technology-focused company HAMM is once again setting new standards, this time in the development of self-driving compaction machines.
At Eindhoven Airport, the Dutch construction company BAM Infra bv compacted the surface course of the 3 kilometre long and 45 metre wide runway using 25 rollers from HAMM.
2 in 1: Rock crushing and compaction with HAMM's VC compactors
For bauma 2016 in Munich, HAMM is bringing along its VC compactors, which are now ready for series production. These compactors with a vibration crusher drum carry out two tasks simultaneously and to the highest quality standards.
New SP 60 series from Wirtgen: Three multi-talents for concrete paving
When it comes to the precision and cost-efficient construction of concrete pavements and monolithic profiles, Wirtgen's slipform pavers are right for the job.
At bauma 2016, HAMM's latest tandem rollers in the DV+ series are setting new trends in the premium asphalt compaction class: The pivot-steered rollers.
he new visual orientation symbolizes the strength of the corporate affiliation, which has developed over the course of many years, and stands, above all, for one thing: The brands' joint focus on the needs of customers.
Wirtgen W 210i: A good grip on the TT Circuit Assen
It was a classical application for super-fine milling and GMS, a specialist in this domain, once again opted to use this established technology from market leader Wirtgen.
Over the course of two summers, an artificial reservoir was constructed in the Ötztal Alps. The 3520 HT compactor made a decisive contribution here to the successful construction of a lake basin.
Autostrada A1 – Europe's largest construction project
To build the A1 motorway in Poland as efficiently as possible, machines from the Wirtgen Group were almost the only equipment used during paving and compaction, including several HAMM compactors and tandem rollers.
The 2 km long runway at Tromsø Airport (Norway) was rehabilitated at night because the airport had to remain in operation during the short Arctic summer.
Six slipform pavers rebuild Europe’s largest construction site
The Inn Canal was Europe’s largest construction site in the 1920s. During rehabilitation of the canal, state-of-the-art slipforming technology was used.