MR 100 NEO Mobile impact crusher

• > Hopper-vibrating feeder with integrated prescreening, powerful electric vibrating chute motors for continuously high conveying capacity
• > Increased screening surface size through optimised slotted grate and hexagonal punched plates to guarantee a higher screening capacity and less cleaning time
• > Side discharge conveyor, right, hydraulically foldable, remains on the machine for transport

• > CFS continuous feed system through intelligent feed control:
  

  • - Measurement of crusher load and engine load
  • - The vibrating feeder is controlled based on the load state
  • - When the crushing chamber is free again after overloading, material transport is continued without delay
• > Fewer production interruptions – up to 10% more daily output
• > Less burden is placed on the downstream components, wear is reduced and the share of oversize grain is minimized

• > Powerful crusher unit, 4-ledged rotor with large impact range
• > C-shape rotor ledges for high final product quality and a very good impact effect over long periods, simple and safe replacement from above
• > Optimised inlet geometry with very good feed behaviour for a high throughputLarge passage under the crusher for a perfect material flow
• > Less material bridging in the inlet area thanks to raiseable crusher inlet box cover

Fully hydraulic gap adjustment and overload system

• > Automatic zero-point determination for precise gap setting via operating position
• > Zero-point determination compensates for wear during crusher start, a homogeneous crushing product is retained
• > Effective overload function opens impact toggle in the event of uncrushable components; impact toggle then automatically returns to the preset gap setting
• > In the event that uncrushable components are too large, a pressure plate is provided as a last resort to protect the crusher

• > SPECTIVE Operating position: simple adjustment of the machine parameters
• > SPECTIVE CONNECT: all important information can be directly accessed on a smartphone; higher productivity as a result of fewer interruptions to the production process
• > Radio remote control: for moving and setting up the machine, simple adaptation of operating parameters such as crusher gap setting and vibrating chute speed, can be used conveniently in the loading device
• > John Deere Operations Center™:platform for digital solutions to optimise processes, machines and services – and to simplify maintenance planning
• > Quick Track: for fast and simple movement of the machine while it is operational – allows work to be completed faster since the system does not need to be shut down when it is moved; conveniently operated via radio remote control
• > Belt scale: Determination of the production data for crusher discharge conveyor and fine grain conveyor (post screening unit), WPT Crushing for worldwide live recording of performance data and construction site progress in the John Deere Operations Center™

• Two drive concepts available:
• > E-DRIVE diesel-electric drive: all drives, with the exception of the transmission system and various auxiliary functions have an electrical design; local emission-free operation by means of an external power supply, for increased sustainability
• > D-DRIVE diesel-direct drive: efficient and powerful crusher direct drive with low fuel consumption, all auxiliary drives are driven electrically
• > Power-dependent fan for lower noise emissions and reduced consumption
• > Ease of physical and visual access to all components relevant to maintenance

Magnetic separator

• > Efficient permanent magnet for increased final product quality and high plant performance
• > Can be flexibly attached on chains and individually adjusted in transverse and longitudinal inclination
• > Can be hydraulically raised and lowered via radio remote control for quick reaction to material congestion

Post screening unit

• > Effective single-deck secondary screening unit with 4 m2 screening surface, for the production of a classified final grain size
• > Easy to retrofit thanks to integrated return conveyor ("plug & play") on the post screening unit
• > Wide return conveyor, 180° swivellable, makes discharge onto a stockpile possible
• > Wind sifters for effective cleaning of the oversize grain, improved final product quality and less sorting work

• > Fast and convenient service possible due to ease of physical and visual access to all components – in spite of its compactness
• > Simple and safe rotor ledge replacement and breaking up of material bridging through “Lock & Turn” via SPECTIVE operating point, fast tool-free opening and closing of the crusher
• > LED lighting included in basic plant; Premium lighting for extended lighting of work areas
• > Simple refuelling from the ground through refuelling aid
• > Convenient cleaning and replacement of fan thanks to swivel-out function
• > Coarse mesh cooler guarantees long cleaning intervals
• > Rear collision guard for protection of the power pack chamber

• > Reduction of dust to protect the operator and the environment by spraying at all potential sources of dust, can be individually switched on and off
• > Noise reduction and lower fuel consumption thanks to load-dependent fan
• > MR 100(i) NEOe: Local CO2 emission-free operation through external power supply with drive concept E-DRIVE (transportable, depending on the country) for increased sustainability

> The fact that the crusher can be opened without tools is another major advantage of the compact impact crusher.

> With "Lock & Turn Quick Access", the customer can open the crusher very opening of the crusher at the touch of a button.

> The crusher can be opened or closed in just 30 seconds. or closed. This gives the operator a very quick and safe full the crushing chamber very quickly and safely, for example to loosen bridges or change blow bars. change the blow bars

> In some applications - such as road rehabilitation - it is necessary to move the crushing plant several times a day. The plant should remain in operating mode so that it is quickly ready for use again after the process. With the "Quick Track" option, this can be conveniently controlled via the remote control - without leaving the operating mode.

> The time saved (operator does not have to access the machine, change operating mode, machine operation is not interrupted and does not have to start up again afterwards) means that the machine can continue to work quickly and productively.