This type of plant features impressively high recycling rates of over 90%, while at the same time complying with the emission standard ranges. BA-RPP 5000

BA-RPP 5000 This type of plant features impressively high recycling rates of over 90%, while at the same time complying with the emission standard ranges.

400

t/h

355 to 1100 t

up to 90% + X RAP feed quantity

Clean performance. BA-RPP 5000

This type of plant features impressively high recycling rates of over 90%, while at the same time complying with the emission standard ranges.

  • Nominal mixing capacity 400 t/h
  • Recycling rate up to 90%
  • Low total energy consumption of the plant
  • Large storage capacities
  • Low emissions
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400 t/h

Nominal mixing capacity

5

Fuels possible (up to)

6-fold

Screening

up to 320 t

Hot bin section

355 to 1100 t

Mixed material loading silo capacity

It's all in the mix!

BENNINGHOVEN plants discontinuously mix the precisely weighed components (mineral, bitumen, filler) of the asphalt mixture in batches as per the recipe in an asphalt mixer.

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Recycling technology

The mixing of recycled asphalt is a high priority when it comes to conserving natural resources. This is just one of many important reasons for the re-use of asphalt – national legislation, the reduction of emissions and increased cost efficiency are also key arguments for utilising the green technology from BENNINGHOVEN.

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EVO JET burner

Continuously rising energy costs and careful use of limited resources require innovative technologies and continuous further development. The burner type EVO JET was developed by the BENNINGHOVEN research team in practical application.

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Control systems

The BENNINGHOVEN control system optimises and controls your production processes and generates all parameters you need for monitoring your operating costs. Project-related re-calculations can be implemented easily. Decades of experience and collaboration with users have created a perfect platform for a user-friendly system.

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Bitumen

Rising operating costs required innovative solutions: Decades of experience, research and development in bitumen storage have resulted in the design of storage tanks and the associated equipment. Maximum operating reliability, low operating costs and minimum energy consumption are the targets achieved by this development.

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Technical specifications

Nominal mixing capacity
Drying capacity
Material moisture
Foundations
Installation site
Nominal mixing capacity
400 t/h
Drying capacity
360 t/h
Material moisture
All information is based on a material moisture content of 4%
Foundations
Stationary concrete foundations
Installation site
Height above sea level a max. 1,200 m above mean sea level
RAP hoppers (quantity)
Feed ramp
Capacity (m³) / loading width (mm)
RAP hoppers (quantity)
6 to 11 individual hoppers
Feed ramp
Provided by customer
Capacity (m³) / loading width (mm)
Content Loading width
12 m³ 3,500 mm
16 m³ 3,800 mm
20 m³ 4,250 mm
Burner output
Single fuel burner
Dual fuel burner
Triple fuel burner
Burner output
35.6 MWh
Single fuel burner
Heating oil (EL - extra light) or natural gas or liquid gas or heavy oil
Dual fuel burner
Combination of heating oil (EL - extra light), coal dust, natural gas, liquid gas, heavy oil
Triple fuel burner
Combination of lignite, heating oil (extra light heating oil), natural gas
Capacity
Capacity
96,000 Nm³/h
Screening (x-fold)
Screen output (0-2 mm, t/h)
Total screen area
Screening (x-fold)
6
Screen output (0-2 mm, t/h)
320 t/h
Total screen area
48.3 m²
170 t with 6-fold screening with 7 hot bins
195 t with 6-fold screening with 13 hot bins
195 t with 6-fold screening with 14 hot bins
270 t with 6-fold screening with 7 hot bins
270 t with 6-fold screening with 8 hot bins
320 t with 6-fold screening with 13 hot bins
320 t with 6-fold screening with 14 hot bins
170 t with 6-fold screening with 7 hot bins
170t-TA7, S/B sep., OA out
195 t with 6-fold screening with 13 hot bins
195t-TA13, S/B sep., OA out with rotary chute
195 t with 6-fold screening with 14 hot bins
195t-TA14, S/B sep., OA out with rotary chute, bypass separate
270 t with 6-fold screening with 7 hot bins
270t-TA7, S/B sep., OA out
270 t with 6-fold screening with 8 hot bins
270t-TA8, S/B sep., OA out, bypass separate
320 t with 6-fold screening with 13 hot bins
320t-TA13, S/B sep., OA out with rotary chute
320 t with 6-fold screening with 14 hot bins
320t-TA14, S/B sep., OA out, bypass separate
Mixer
Aggregate weigh hopper
Filler weigh hopper (kg capacity)
Bitumen weigh hopper (kg capacity)
Mixer
5,000 kg
Aggregate weigh hopper
5,000 kg
Filler weigh hopper (kg capacity)
600 kg
Bitumen weigh hopper (kg capacity)
400 kg
355 to 1100 t mixed material loading silo
355 to 1100 t mixed material loading silo
Skip track
4-chamber loading silo
6-chamber loading silo
8-chamber loading silo
10-chamber loading silo
4-chamber loading silo
355 t (2 x 80 t + 15 t direct loading 2 x 90 t) or 440 t (2 x 100 t + 20 t direct loading 2 x 100 t)
6-chamber loading silo
535 t (2 x 80 t + 15 t direct loading 2 x 90 t + 2 x 90 t) or 660 t (2 x 100 t + 20 t direct loading 2 x 100 t + 2 x 100 t)
8-chamber loading silo
715 t (2 x 80 t + 15 t direct loading 2 x 90 t + 2 x 90 t + 2 x 90 t) or 880 t (2 x 100 t + 20 t direct loading 2 x 100 t + 2 x 100 t + 2 x 100 t)
10-chamber loading silo
895 t (2x90t + 15 t direct loading 2x80t + 2x90 + 2x90 + 2x90) or 1100 t (2x110t + 20 t direct loading 2x100t + 2x110 + 2x110 + 2x110)
Filler tower FC/FT (reclaimed filler silo and imported filler silo)
Filler tower FT (reclaimed filler silo and imported filler silo)
Reclaimed filler loading
Filler tower FC/FT (reclaimed filler silo and imported filler silo)
RF 135m³ and IF 2x 60m³ or IF 2x 80m³ or IF 3x 60m³, RF 145m³ and IF 2x 60m³ or IF 2x 80m³ or IF 3x 60m³
Filler tower FT (reclaimed filler silo and imported filler silo)
RF 2x 65m³ and IF 3x 60m³, RF 2x 70m³ and IF 2x 80m³
Reclaimed filler loading
Optional
Tank version
Capacity (m³)
Number of chambers (quantity)
Insulation (mm)
Mixing
Tank version
Design stationary, with electric heating
Capacity (m³)
60 or 80 or 100
Number of chambers (quantity)
1 or 2
Insulation (mm)
200 or 300
Mixing
Agitator or mixing nozzle
Variable feed
Multi-variable feed
Recycling drum with hot-gas generator
Variable feed
40 % RAP feed quantity (RAP only)
Multi-variable feed
40 % RAP feed quantity (RAP and bulk materials)
Recycling drum with hot-gas generator
90 % + X RAP feed quantity
Additive feed options
Additive feed options
Granulate dosing system, Adhesive system, Foam bitumen system, Bag feed unit, fibre, powder
Model
Model
BENNINGHOVEN control system BLS 3000

All details, illustrations and texts are non-binding and may include optional additional fittings. Subject to technical modifications. Performance data dependant upon operational conditions.