The new burner generation
NEW
Burner with flame on test rig

BENNINGHOVEN MULTI JET burner

Time for a generational change

BENNINGHOVEN is a world market leader in burners for asphalt mixing plants and a manufacturer of multi-fuel burners with up to 4 fuels. The complete know-how and wealth of experience from over 70 years of burner competence support the development of unique burners with excellent properties.

This success story will now be continued with the BENNINGHOVEN MULTI JET burner. The innovative and advanced burner technology combines the advantages of the previous EVO JET generation in relation to durability and robustness with technical improvements, a new burner control – the MULTI JET Control – and the opportunity to use new fuels. A new generation that offers impressive sustainability and cost-effectiveness features across the board.
Quality: Made by BENNINGHOVEN

BENNINGHOVEN MULTI JET burner

Highlights at a glance

Flexible and simultaneous use of four fuels in three different physical states

  • Solids ring/gas nozzles
    • Wood dust
    • BKS
    • Bio coal dust
    • H₂
  • Gas ring
    • Natural gas
    • Bio gas
  • 3x ring nozzles
    • DME
    • LPG
  • Medium nozzle
    • Light oil
    • Bio oil
    • BtL (biomass to liquid)
    • HVO

This improves operational reliability and cost-effectiveness, as an optimum energy source – the least expensive or most environmentally friendly, for example – can be used at all times.

Burner control MULTI JET Control

New burner control with on-the-fly fuel switching and mixed firing during normal operation

Mixed fuels

An outstanding feature of the MULTI JET burners is the use of mixed fuels, allowing for example the simultaneous use of up to four fuels through separate nozzles. Asphalt producers benefit from the high flexibility in choosing fuels. The option of using multiple fuels allows plant owners to react to the availability and price development of the energy sources.

On-the-fly fuel switching

Fuels can be switched on the fly, without shutdown or downtime. This system ensures a reliable supply with different fuels, offering plant owners a high level of flexibility when selecting the most cost-effective and most readily available energy source. This significantly contributes to lowering the operating costs.

REMOTE

Remote service option for direct access to the burner control system and diagnostics of individual signal inputs and outputs.

Composition of 3 images: service engineer with headset, plant control monitors, burner with flame
Quality and service
Unique burners with excellent properties

  • Everything from one source – engineered + made in Germany
  • Modular design with good retrofit options
  • Compact and clearly structured design
  • Easy to maintain and reliable performance
  • Long service life, low wear
  • Highly efficient in terms of consumption (frequency-controlled)
  • Minimum pollutant emissions thanks to state-of-the-art control technology
  • Inspection openings on both sides
  • Movable burner for better access
  • Internal fan (exclusively from BENNINGHOVEN)
  • Combination of in-house manufacturing and proven components from renowned manufacturers

Benninghoven employee during burner tests running on test rig
Burner test rig – tested quality

In-house testing

  • Functional tests and safety check-up
  • Burner preconfigured before delivery
  • Service and customer training (complete equipment on site)
  • Testing of new developments (R&D)

The BENNINGHOVEN burner guarantee: 100% final test

  • Each burner that leaves the factory has run on the test rig, has undergone thorough testing, and is preconfigured for the customer’s fuel(s)
  • Mechanical, electrical and process engineering testing

On the ball – and one step ahead

BENNINGHOVEN has a defined development process for burners. This includes discussions with the customer about ongoing progress.
Our customers also benefit from our close cooperation with institutes and authorities, which is reflected in our professional support for approval processes and a smooth process implementation.

Use of state-of-the-art development tools

  • CFD simulation – numerical calculation of the flow dynamics to derive recommended actions for optimizing components and systems
  • DEM simulation – particle simulation for plant and process optimization
  • System simulation for visualizing and optimizing complex interactions

Your service experts for a comprehensive plant solution

  • Easy maintenance thanks to good accessibility and ergonomic design of the burner
  • High level of plant availability and reliability – no failures
  • Carried out by trained and qualified personnel
  • Immense process knowledge
  • Key parts are carried in the service vehicle, avoiding additional journeys and costs
  • State-of-the-art measuring equipment (emissions measurement)
  • Optimized burning process with emissions measurements
  • Adaptation of the burner curve to changed operating parameters (moister/drier material)
  • Adaptation to different fuel qualities
  • Analysis and elimination of fluctuations, drops in performance and high consumption
  • Documentation and proof of maintenance directly from the manufacturer – required by the administrative authority (e.g. TA-Luft)

MULTI JET burner with hydrogen

GAME CHANGER – the burner generation that can also use 100% green hydrogen

  • Zero carbon*
  • Use of 100% green hydrogen
  • Low NOₓ technology
  • Carbon-free asphalt production

* Energy-intensive thermal drying and heating process of virgin and recycled material, carbon-free thanks to green hydrogen.

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MULTI JET fuels

BENNINGHOVEN MULTI JET burners enable reliable use of renewable and therefore sustainable energy sources

Hydrogen | BTL fuel | wood dust | liquid gas/natural gas | oil | coal dust

Many markets are now preparing to exit from coal, while systems running on oil are also increasingly subject to tighter regulations and restrictions. With technologies from BENNINGHOVEN, plant owners can modernize their plants and safeguard the continued operation of their site.

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Sustainability by Benninghoven

Working more efficiently with sustainable and economical technologies is the challenge of today and tomorrow. Benninghoven offers a variety of innovative solutions for increasing sustainability in asphalt production.

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BENNINGHOVEN technologies

Asphalt production, recycling systems, combustion technology, control systems, and bitumen technologies – thanks to BENNINGHOVEN’s technologies, each of our customers can find the right solution for their specific site that fully complies with requirements and conditions.

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