Where quality is made — The world's largest and most modern factory for manufacturing asphalt mixing plants offers optimum conditions for production at the highest level.
The production is structured according to the flow of materials and precisely adapted to the plants thanks to the generous capacities. One crucial advantage is the positioning of the complete production chain under one roof – from pre-fabrication to dispatch. Order-neutral pre-fabrication and the clever plant concept with modular components create a high level of flexibility in planning, achieving short delivery times and prompt start of assembly.
The factory is equipped with a range of advanced technologies and sets new standards for production technology. The innovative layered ventilation system, the intelligent lighting and energy concepts and the modern coating systems with solvent-free powder coating are some of the stand-out features. Another important focus was on work comfort, health and safety, emissions protection and a good work climate.
> Storage of all steel profiles and plates > High-bay warehouse for sheet metal (875 t storage capacity)
> Cutting of raw material > TRUMPF laser cutting system > Bending presses/shears > Flame cutting/drilling system > Cutting/drilling system > Machining systems
> Tacking or welding of assemblies (mixer, screen, etc.) > Steel construction (e.g. steel supports for mixed material silo) > Container construction (e.g. base frame for weighing and mixing section) > Over 40 welding stations > 2 welding robots
> Pretreatment – sandblasting (automatic/manual) > Powder coating (powder application/enamelling) > Dimensions up to L x W x H = 13 x 3.3 x 4 m, 22 t > Painting > 7 booths
Final assembly (mechanical)
> Final assembly to produce functioning components > Mechanical and electric assembly
Final assembly (electrical)
> Control cabinet production – assembly, wiring, testing > Installation in control cabinet container/command cabin
> Goods receipt > Order picking > Goods outward > Storage > Delivery to final assembly, customer site, spare parts shipping > Over 7000 Euro pallet locations
> 5 floors and basement > Approx. 120 offices > Air-conditioned, open-plan work stations with energy saving LED lighting > Sound insulation elements and sufficient storage options create an appropriate sense of privacy in the open-plan offices > Work stations based on 5S criteria, long-term support for ergonomic working > Work stations by the windows, social areas (kitchen, meeting rooms, copier rooms, etc.) at the core of the building > Identical office equipment in central building and production > Approx. 950 parking spaces, offering backup for future hiring > Controlled access to the site with gatekeeper and security service 24/7