PRO line

For high outputs

Crushing large piece of rocks, production of precise grain sizes and shapes, efficient use of energy: the KLEEMANN PRO Line.

The technology and design of the MOBICAT MC 120(i) PRO jaw crusher and the MCO 110(i) PRO cone crusher have an uncompromisingly robust design and are therefore perfectly suitable for continuous use in a quarry. The plants are characterised by low-maintenance operation and high availability. The possibility of operating both machines in a group per line coupling and thus to automate the crushing process, makes the plants the ideal team players.

Built to perform

The new PRO Line defines the logic that a higher output leads to a higher consumption. The diesel-electric drive concept guarantees extremely efficient operation; alternatively, the plants can also be operated with an external power supply.

MOBICAT MC 120(i) PRO

Designed for high output in quarry operations: Die MOBICAT MC 120(i) PRO impresses with an output of up to 650 t/h in natural stone applications.

The MC 120(i) PRO has a generously dimensioned feeding unit. Large material volumes can thus be loaded with an excavator or wheel loader without any problems.

The high performance of the jaw crushing plant is also attributable to the dimensions of the crusher inlet of 1,200 x 800 mm and the extra-long design of the articulated crusher jaw. Even large stones can thus be drawn in.

In spite of its impressive size, the machine can still be transported in one piece. Components such as the foldable side discharge conveyor, the feeding unit and the rock chisel are equipped with hydraulic functions and can remain on the machine for transport.

Highlights
  • Large feeding unit design for feeding with large excavators, hydraulically foldable and self-locking
  • Effective prescreening by means of independent double-deck prescreen with extra-large screening surface
  • Continuous crusher load thanks to CFS (Continuous Feed System)
  • Easy-to-operate rock chisel
  • Powerful jaw crusher – with optional vibrating extractor to protect the crusher discharge conveyor
  • Powerful and efficient diesel-electric drive, external power supply possible
  • Simple and intuitive SPECTIVE control concept
  • Wide and robust crusher discharge conveyor with reliable magnet
  • Best possible accessibility: optimum access to all operation-related components
  • Can be transported simply and quickly
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MOBICONE MCO 110(i) PRO

The MOBICONE MCO 110(i) PRO is ideally equipped for efficient deployment in natural stone and is tuned to the performance of the mobile jaw crusher MC 120(i) PRO.

The cone crusher MOBICONE MCO 110(i) PRO is the perfect partner for linked operation with the jaw crusher MOBICAT MC 120(i) PRO. The machine was developed specially for the second crushing stage to meet the high requirements in natural stone processing in a quarry and thus, similarly, comply with the high quality and quantity requirements.

The machine can be transported as a single unit (apart from return conveyor) on a low-loader. The simple slide mechanism of the feeding unit moves the machine into a compact transport position – making a fast set-up possible. The slide mechanism has a further positive feature: it permits easy adaptation of the material discharge pattern into the crusher. As a result, optimal loading is possible.

Highlights
  • Sturdy feeding unit made of wear-resistant steel or with replaceable wear lining
  • Continuous crusher load thanks to Continuous Feed System (CFS)
  • Cone crusher with large stroke for maximum crushing capacity
  • Convenient automatic crusher gap setting via touch panel
  • Powerful and efficient diesel-electric drive, external power supply possible
  • Simple and intuitive SPECTIVE control concept
  • Wide and robust crusher discharge conveyor
  • Best possible accessibility to all operation-related components and safety standards
  • Simple transport thanks to hydraulically foldable crusher discharge conveyor and slide mechanism of the feeding unit
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Efficient drive concept for more power

The crushing plants in the PRO Line are equipped with efficient, powerful diesel-electric drives. They ensure environmentally friendly operation combined with low fuel consumption.

They are optimally equipped for the tough demands in the daily routine in the quarry. They can also be fitted with another electrical connection to supply power to downstream machines such as a stockpile conveyor or a screening plant (only MC 120(i) PRO).

The option for an external power supply is another more economic and environmentally friendly solution. In this manner, plants can be driven purely electrically independently of the diesel fuel – which reduces energy costs and exhaust emissions.

  • Efficient and powerful diesel-electric drive for low fuel consumption (crusher and all conveyor belts are driven electrically)
  • External power supply for even more economic use in quarries
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Intuitive control concept SPECTIVE for simple operation

The machines in the PRO Line can be operated with the easy-to-operate control concept SPECTIVE at a touch panel. All components and functions can be controlled comfortably from the ground.

SPECTIVE
Everything at a glance with WITOS® FleetView

Efficient fleet and service management with the telematic system WITOS FleetView. The telematic solution from WIRTGEN GROUP helps you keep the technology constantly in a good condition. After all, with WITOS FleetView customers and users have a cross-location overview of all plants almost in real-time.

WITOS FleetView
Accessibility and safety for high user comfort

To guarantee trouble-free and simple operation and fast service, all machine components are particularly easily accessible.

The useful additional options for the plants increase user comfort even more – spray systems are included at different transfer points and LED lighting of the plant is available even in the basis plant. Optionally available premium lighting provides even better illumination of all important operating positions. Refuelling of the machine can be carried out conveniently from the ground – with the MC 120(i) PRO, with the help of a refuelling pump.

The plants in the PRO Line are also ideally equipped with regard to safety. All cylinders related to functions and safety are equipped with safety valves (lowering/brake holding valves). Each cylinder stays in its current position in event of deactivation or failure to protect the operator and the machine.

Well combined for optimised processes

With regard to their output, dimensions and material flow concept, the machines in the PRO Line perfectly tuned to one another.

The line coupling option allows PRO plants to be coupled with one another. The crushing process between the crushing plants is then optimised automatically so that material is always conveyed with maximum efficiency through the machines.

The line coupling option allows PRO plants to be coupled with one another. The crushing process between the crushing plants is then optimised automatically so that material is always conveyed with maximum efficiency through the machines.

A probe is installed at the crusher discharge conveyor of the upstream machine, which monitors the filling level of the feeding unit of the downstream machine. When the filling level reaches a defined height, the output of the upstream plant is temporarily reduced, thus effectively reducing the overfilling of individual machines and ensuring that machine utilisation is always ideal. The feed control Continuous Feed System (CFS) also guarantees optimum utilisation of the crusher.

For safety reasons, the crushing and screening plants are connected with one another by a cable. If an emergency stop button is pressed on the plant train in the event of an emergency, all machines are safely stopped.