This type of plant is suitable for both semi-mobile and stationary use. Maximum flexibility, strong plant performance and, thanks to RECYCLING+, the possibility of achieving a recycling rate of up to 80% added back into the mixing process. TBA 3000

TBA 3000 This type of plant is suitable for both semi-mobile and stationary use. Maximum flexibility, strong plant performance and, thanks to RECYCLING+, the possibility of achieving a recycling rate of up to 80% added back into the mixing process.

240

t/h

0 - 517 t

up to 80%

All-rounder. TBA 3000

This type of plant is suitable for both semi-mobile and stationary use. Maximum flexibility, strong plant performance and, thanks to RECYCLING+, the possibility of achieving a recycling rate of up to 80% added back into the mixing process.

  • Nominal mixing capacity 240 t/h
  • Large storage capacities
  • Intelligent modular system
  • Can be installed without concrete foundations
  • Recycling rate up to 80%
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240 t/h

Nominal mixing capacity

5

Fuels possible (up to)

5 or 6-fold

Screening

up to 130 t

Hot bin section

0 - 517 t

Mixed material loading silo capacity

It's all in the mix!

BENNINGHOVEN plants discontinuously mix the precisely weighed components (mineral, bitumen, filler) of the asphalt mixture in batches as per the recipe in an asphalt mixer.

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Recycling technology

The mixing of recycled asphalt is a high priority when it comes to conserving natural resources. This is just one of many important reasons for the re-use of asphalt – national legislation, the reduction of emissions and increased cost efficiency are also key arguments for utilising the green technology from BENNINGHOVEN.

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EVO JET burner

Continuously rising energy costs and careful use of limited resources require innovative technologies and continuous further development. The burner type EVO JET was developed by the BENNINGHOVEN research team in practical application.

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Control systems

The BENNINGHOVEN control system optimises and controls your production processes and generates all parameters you need for monitoring your operating costs. Project-related re-calculations can be implemented easily. Decades of experience and collaboration with users have created a perfect platform for a user-friendly system.

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Bitumen

Rising operating costs required innovative solutions: Decades of experience, research and development in bitumen storage have resulted in the design of storage tanks and the associated equipment. Maximum operating reliability, low operating costs and minimum energy consumption are the targets achieved by this development.

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Technical specifications

Nominal mixing capacity
Drying capacity
Material moisture
Foundations
Installation site
Nominal mixing capacity
240 t/h
Drying capacity
220 t/h
Material moisture
All information is based on a material moisture content of 4%
Foundations
Stationary concrete foundations, Mobile steel foundations
Installation site
Height above sea level a max. 1,200 m above mean sea level
RAP hoppers (quantity)
Feed ramp
Content
Loading width
RAP hoppers (quantity)
3/4/5/6-fold cold feed unit
Feed ramp
Optional
Content
12 m³
Loading width
3,500 mm
Burner output
Single fuel burner
Dual fuel burner
Triple fuel burner
Burner output
19 MWh
Single fuel burner
Heating oil (EL - extra light) or natural gas or liquid gas or heavy oil
Dual fuel burner
Combination of heating oil (EL - extra light), coal dust, natural gas, liquid gas, heavy oil
Triple fuel burner
Combination of lignite, heating oil (extra light heating oil), natural gas
Screening (x-fold) / screen output (0-2 mm, t/h) / total screen area (m²)
Screening (x-fold) / screen output (0-2 mm, t/h) / total screen area (m²)
Screening (x-fold) Screen output (0-2 mm, t/h) Total screen area
5 240 t/h 38.5 m²
6 240 t/h 46.2 m²
Capacity
Capacity
58,000 Nm³/h
60 t with 5-fold screening with 5 hot bins
60 t with 5-fold screening with 6 hot bins
60 t with 6-fold screening with 6 hot bins
60 t with 6-fold screening with 7 hot bins
80 t with 5-fold screening with 5 hot bins
80 t with 5-fold screening with 6 hot bins
80 t with 6-fold screening with 6 hot bins
80 t with 6-fold screening with 7 hot bins
130 t with 5-fold screening with 5 hot bins
130 t with 5-fold screening with 6 hot bins
130 t with 6-fold screening with 6 hot bins
130 t with 6-fold screening with 7 hot bins
60 t with 5-fold screening with 5 hot bins
60t-TA5, S/B comb., OA out
60 t with 5-fold screening with 6 hot bins
60t-TA5, S/B sep., OA out
60 t with 6-fold screening with 6 hot bins
60t-TA6, S/B comb., OA out
60 t with 6-fold screening with 7 hot bins
60t-TA7, S/B sep., OA out
80 t with 5-fold screening with 5 hot bins
80t-TA5, S/B comb., OA out
80 t with 5-fold screening with 6 hot bins
80t-TA5, S/B sep., OA out
80 t with 6-fold screening with 6 hot bins
80t-TA6, S/B comb., OA out
80 t with 6-fold screening with 7 hot bins
80t-TA6, S/B comb., OA out
130 t with 5-fold screening with 5 hot bins
130t-TA5, S/B comb., OA out
130 t with 5-fold screening with 6 hot bins
130t-TA5, S/B sep., OA out
130 t with 6-fold screening with 6 hot bins
130t-TA6, S/B comb., OA out
130 t with 6-fold screening with 7 hot bins
130t-TA7, S/B sep., OA out
Mixer
Aggregate weigh hopper
Filler weigh hopper (kg capacity)
Bitumen weigh hopper (kg capacity)
Mixer
3,000 kg
Aggregate weigh hopper
3,000 kg
Filler weigh hopper (kg capacity)
600 kg
Bitumen weigh hopper (kg capacity)
350 kg
42 t mixed material loading silo
94 - 517 t mixed material loading silo
42 t mixed material loading silo
Direct draining of mixer in loading silo
94 - 517 t mixed material loading silo
Skip track
Lowered/adjacent
1-chamber loading silo
2-chamber loading silo
4-chamber loading silo
6-chamber loading silo
Lowered/adjacent
0 t
1-chamber loading silo
42t
2-chamber loading silo
94 t (2 x 43 t, 1 x 8 t (direct loading), 1 x 3 t (oversize aggregate/overflow)) or 165 t (2 x 76 t, 1 x 13 t (direct loading), 1 x 5 t (oversize aggregate/overflow))
4-chamber loading silo
194 t (2 x 43 t, 2 x 50 t (next to MT), 1 x 8 t (direct loading), 1 x 3 t (oversize aggregate/overflow)) or 341 t (2 x 76 t, 2 x 88 t (adjacent), 1 x 13 t (direct loading), 1 x 5 t (oversize aggregate/overflow))
6-chamber loading silo
294 t (2 x 43 t, 4 x 50 t (next to MT), 1 x 8 t (direct loading), 1 x 3 t (oversize aggregate/overflow)) or 517 t (2 x 76 t, 4 x 88 t (adjacent), 1 x 13 t (direct loading), 1 x 5 t (oversize aggregate/overflow))
Reclaimed filler silo
Option imported filler silo 1x
Option imported filler silo 2x
Option reclaimed filler loading
Reclaimed filler silo
50 m³ or 60 m³ or 80 m³
Option imported filler silo 1x
50 m³ or 60 m³ or 80 m³
Option imported filler silo 2x
50 m³ or 60 m³ or 80 m³
Option reclaimed filler loading
Optional
Tank version
Capacity (m³)
Number of chambers (quantity)
Insulation (mm)
Mixing
Tank version
Design stationary, with electric heating
Capacity (m³)
60 or 80 or 100
Number of chambers (quantity)
1 or 2
Insulation (mm)
200 or 300
Mixing
Agitator or mixing nozzle
Centre ring feed
Mixer feed
Multi-variable feed
Parallel drum
Recycling drum with hot-gas generator
Centre ring feed
25 % RAP feed quantity
Mixer feed
30 % RAP feed quantity
Multi-variable feed
40 % RAP feed quantity
Parallel drum
70 % RAP feed quantity
Recycling drum with hot-gas generator
80 % RAP feed quantity
Additive feed options
Additive feed options
Granulate dosing system, Adhesive system, Foam bitumen system, Bag feed unit, fibre, powder
Model
Model
BENNINGHOVEN control system BLS 3000

All details, illustrations and texts are non-binding and may include optional additional fittings. Subject to technical modifications. Performance data dependant upon operational conditions.