Recycling premises: In the foreground, the jaw crusher MC 120i PRO and impact crusher MR 130i PRO, building in the background.

Kleemann plants are used with high flexibility in Madrid

Major Spanish recycling company counts on cutting-edge technology from Kleemann

Recicam, a family-run business in central Spain, is one of the country’s largest recyclers. With a daily throughput of 4,000 tonnes of material, the company specialises in the processing of construction waste. For many years, it has been crushing and screening with Kleemann plants.

“Our collaboration with Kleemann came about through a customer and friend who was working with a Kleemann MOBICAT MC 110 EVO2 at the time,” says Recicam’s Managing Director Juan Manuel Camacho. “We took a look at the plant and it was an excellent match for our application.” Impressed by this on-site visit, Recicam purchased its first Kleemann machines – initially, two used plants.

The high performance and outstanding product quality proved convincing for the company. The employees appreciate the machines’ exceptionally good handling: wide platforms good accessibility to critical components and well-thought-out details. After visiting Bauma 2022, the management decided to invest in state-of-the-art Kleemann technology: the MOBICAT MC 120i PRO jaw crusher, the MOBISCREEN MSS 802i EVO coarse material screening plant and the centrepiece of the machine fleet, the MOBIREX MR 130i PRO impact crusher. A total of eight Kleemann plants are now part of the Recicam machine fleet.

Performance and flexibility make all the difference

The plants are deployed in different combinations on the large recycling site, depending on specific requirements. The MOBICAT MC 120i PRO jaw crusher combined with the MOBIREX MR 130i PRO impact crusher, for example, is the perfect team when it comes to processing large feed material: “These two effortlessly handle materials in sizes of up to 1,200 mm and deliver an end product of excellent quality. And all that with an impressive output of up to 250 tonnes per hour,” says Juan Manuel Camacho. The machines have to meet high standards, also in terms of capacity: “Our plants process up to 4,000 tonnes per day.” The combination of jaw and impact crusher is used to produce final grain sizes of 0-20 and 20-40 mm, depending on the screen surface configuration.

The MOBIREX MR 130i PRO impact crusher is used in combination with the MOBISCREEN MSS 802i EVO coarse material screen for especially contaminated demolition material. The screen can process 260 tonnes per hour, with one-third going into the crusher and the rest being used for drainage construction.

SPECTIVE CONNECT keeps everything in view

All crushing plants are equipped with SPECTIVE CONNECT, which enables easy operation and monitoring – as well as real-time access to important machine data. “Previously, we had to keep going back to the plant to read information. Now we get all the data directly on the display, no matter where we are on the site – production capacity, consumption, everything,” explains Camacho enthusiastically. “This makes a huge difference. We can respond immediately when we notice that something needs to be optimised. This saves a lot of legwork, is more efficient and much safer.”

Product quality at a glance

Recicam uses magnetic separators and wind sifters to achieve maximum purity and high-quality end products. This is how ferrous foreign materials and light materials such as wood and plastic are removed. “The quality of our end product is decisive because, as a supplier of recycled material, we are always in competition with natural stone suppliers. Consistent cubicity and purity of the material are our hallmarks,” explains Camacho.

Man standing in front of his Kleemann plants looking confidently into the camera.

"Now we get all the data directly on the display, no matter where we are on the site – production capacity, consumption, everything. This makes a huge difference.”

Juan Manuel Camacho, owner of Recicam, is very satisfied with the user-friendly plant operation and especially SPECTIVE CONNECT with all its benefits.

Overall package is convincing

For Juan Manuel Camacho, the decision in favour of Kleemann went beyond the technology itself: “Of course the machines are powerful and efficient. But what really convinced us was the overall package. We feel very well looked after locally, it’s easy for us to get hold of spare parts, and in production, the costs per tonne are unbeatable. The plants are intuitive to operate, well-designed and very robust – key factors when you consider that we process thousands of tonnes of material here every day.” In Spain, customers of Wirtgen Group are supported by the local dealer EMSA Maquinaria y Proyectos S.L.

"We feel very well looked after locally, it’s easy for us to get hold of spare parts, and in production, the costs per tonne are unbeatable."

Juan Manuel Camacho, owner of Recicam

Facts & figures:
The MC 120i PRO / MR 130i PRO / MBT 24i combination:
Feed material:
demolition waste
Feed size:
0–1.200 mm
Final grain size:
0–20 mm
20–40 mm
Output:
250 t/h
The MSS 802i EVO / MR 130i PRO combination:
Feed material:
heavily contaminated demolition waste
Feed size:
0–600 mm
Final grain size MR 130i PRO:
0–20 mm
Final grain size MSS 802i EVO:
20–80 mm
Output:
260 t/h

You can find details and more information on our product pages.